Cloth is primary requirement of people. Cotton is produces abundantly in African countries. But no spinning mills in many countries. So bales of cotton are exported and cloth is imported. This is big exploitation. So spinning mills should be established right from Ginning of cotton to Yarn. Once Yarn is available, automatic looms also will come and cloth will be produced locally. This is the demand of the day. So elite patriotic rich people of Africa should come forward to establish small textile units right from cotton to cloth. So I am offering small spinning mill of 5000 spindles to cotton producing developing countries.
This spinning mill will not utilize bale cotton. But it will utilize cotton harvested from farms which is with cotton seed. So Ginning of cotton will be in the spinning mill. It will separate cotton seed and loose lint cotton. Cotton seed will be sold out to oil millers and loose lint cotton will be processed further in to yarn in the spinning mill. Yarn quality from loose lint cotton will be far better and almost 15% more stronger than the yarn produced from pressed baled cotton. This is one of the biggest benefit of ginning cum spinning mill. Moreover many expenses such as bale binding, transport of bales, bale breaking etc will be saved. So this ginning cum spinning mill will be highly profitable. So elite patriotic industrialists of Africa should set up this business wherever cotton is cultivated and cotton to cloth should be produced locally. So import of cloth must be stopped and export of cloth should start. So situation will come as Mahatma Gandhi cherished that Africa will cease to be dumping ground for Europe and all primary need items will be exported to Europe, not for exploitation of Europe but with humanitarian attitude to become helpful to European brothers and sisters to provide them cloth at reasonable rates.
I will supply all the machinery in excellent working condition but will be second hand machinery. Generally textile machines have 60 years life span. We will supply good quality machines mostly used for 15 to 20 years but still it will run smoothly for about 25 to 30 years. These machines are not discarded but they are in running condition. Owner of the spinning mill is compelled to sell out such working machinery only because he has to vacate the land because lease period is completed and owner of the land is not interested to renew the lease only because due to heavy urbanization, land prices have gone high and constructing multi storey market or residential building will be highly profitable rather than renewing the lease.
New textile machinery is heavily costly. Investment in spinning mills is quoted per spindle. Presently new spinning mill is quoted at US$400/- per spindle in India. So for 5000 spindles, total investment is US$2 million in India. This is too heavy figure. But it is including factory shed. If construction cost in Africa is more, new spinning mill in Africa may go beyond
US$ 400 per spindle.
As against this, my offer for 5000 spindles spinning mill is only US$ 40/-(FOB) which is only 10% of new machinery. This includes ginning machine also. But this offer is without construction of factory shed. You have to construct your own factory shed of 80 ft X 120 ft X 24 ft height. I do not know how much will be the cost of construction in Africa. But we can arrange to provide fabricated structure of complete factory to those who purchase spinning machinery from us. It will be far cheaper. Only assembling and erection will be done in Africa.
The spinning mill will include the following machinery:
1. Ginning machine double roller output capacity 80 Kg of lint cotton per hour. It will be new. It will run on 5 HP motor. It will work for 12 hours in a day.
2. Blow room machinery. It will be set of several machines working in series and utilize several electric motors totally 15 HP. This will work for 6 hours in a day.
3. Carding machines: 3 No. each running on 3 HP motor. This will work for 8 to 10 hours in a day.
4. Draw Frame : 2 No. each running with 2 motors of 3 HP each. This will work for 12 hours in a day.
5. Simplex Roving Machine: 1 No. With 132 Spindles. It will run with 12 HP motor. This will work for 12 hours in a day.
6. Ring Frames: 11 No. each running with 10+3 HP motors. (Final machines making Yarn). This will work for 24 hours in a day.
7. Cone Winding Machine: it will have 80 spindles and will work with 3 HP motor. (This will make cones of Yarn going for weaving or for export). This will work for 12 hours in a day.
Yarn will be from 20 counts to 40 counts depending on the variety of cotton grown in the farms. Higher the count , higher is the price of Yarn per Kg. With 40 counts, daily production will be 800 Kg of Yarn. Total electricity connection will be about 200 HP but power consumption will be based on 100 HP only because some machines will works for a few hours.
40 count Yarn is sold in India at about US$ 3 per Kg.
I have established such small spinning mill of 2200 spindles before 3 years which is working most satisfactorily and profitably. It is 270 km far from Rajkot, India. This rural spinning mill has been described and displayed in the video.
I am sure that profit in 5000 spindles spinning mill will be highest even though investment will be lowest. Reason is that ginning unit is included in it and hence ginning factory profit and spinning factory profit both you will get.
If interested, Please let me know by email or by WhatsApp +919227606570. Then I will send you proforma invoice.
(75 years engineer promoting people's own power)
AADHUNIK GLOBAL ENERGY
Tagore Road, RAJKOT - 360002, INDIA
91 92 27 60 65 70 ( MOBILE)